DMG MORI has created an all-in-one hybrid manufacturing machine that combines both additive and subtractive processes

  • The machine is called the "LASERTECH 65 3D" and first starts buy building up the part using metal substrate and a form of laser welding
  • The roughed out "3D-printed" part is then milled out and cleaned up after using various endmills in a slick toolchanger
  • The finalized part is nothing short of a miracle and leaves all makers at home salivating and wondering how such a machine can even exist

    DMG MORI has succeeded in building one of the most amazing rapid prototyping machines that any maker will have the pleasure of admiring. This machine is effectively a 3D metal-printer with a built in automatic 5-axis CNC lathe/milling machine.

    Shown here in concept drawings, the slick looking industrial machine efficiently houses everything you need to make your polished metal part in a single session.

    hybrid-cnc-3d-printer-metal-machining-5-axis-dmg-mori-shareahack_concept

    Photos and Concept Art by DMG MORI

    The first process in building this part is building it up using a powerful laser and a metal substrate:

    3d-printing-metal-shareahack

    Video by DMG MORI

    Notice that when the laser has finished bonding the metal the resulting finish is rough and imperfect almost appearing like a casting.

    Video by DMG MORI

    Video by DMG MORI

    Once a section of metal layers is completed, the laser print head is automatically put to the side and the subtractive CNC mill is activated.

    Any holes and drilled/tapped and rough surfaces are cleaned up to a polish.

    Video by DMG MORI

    Video by DMG MORI

    Industrial Turbine Part

    Industrial Turbine Part

    The finalized part shown here is nothing short of a miracle.

    While this industrial machine is going to be cost prohibitive for the average maker at home, hopefully it’s a sign that the technology is here and is only a matter of time until it shows up in the consumer market or DIY solutions become available as high powered lasers become cheaper.

    We hope you have as much fun we did watching this part materialize in the video below!

     

     

     



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